Electroplating wastewater treatment project

1、Overview of electroplating industry

     Electronics industry, machinery manufacturing, light industry, etc... are to be widely used electroplating technology. 

At present, there is a small and more electroplating industry,a slightly lower level of management, wastewater discharge

is a major problem. 

There are many kinds of high toxic substances in electroplating wastewater,and its harmfulness is great.


Untreated electroplating wastewater discharged into rivers, ponds, infiltration into the ground,not only harm the environment, 

and pollution of drinking water and industrial water.

Therefore,electroplating wastewater must be strictly controlled and properly treated.

  

2、Electroplating wastewater treatment equipment 

  methods and principles of the main categories


  2-1. Used to adjust pH value

   weak acid, weak alkali, strong acid, strong alkali, quicklime, etc.

  2-2. Flocculating agents

   polyaluminum chloride, polyaluminum ferric chloride, polyacrylamide, etc.

  2-3. Regulating bacterial nutrition

  disodium hydrogen phosphate, urea, etc

  2-4. Disinfection and decolorization methods

   sodium hypochlorite, ozone, etc



3Electroplating process, source of wastewater 

  and water quality

    3-1. Electroplating process 

          Is the process of electroplating metal onto the surface of a product through electrolysis. 

Common plating methods include nickel plating, copper plating, chromium plating, zinc plating,cadmium plating, 

lead plating, silver plating, tin plating,and gold plating.

    3-2. The main source of wastewater is:

         1. Plating cleaning water. About 80%.

         2. Filter the rinsing water and waste plating solution. 

         3. The waste liquid discharged from the electroplating workshop due to running, emitting, dripping, and leaking.

    

     3-3. The hazards of electroplating wastewater

          In terms of its total amount, electroplating wastewater from industries such as papermaking, printing and dyeing, 

chemical engineering, etc. 

Has a small water volume and a narrow pollution surface. 

However,due to the wide distribution of electroplating plants

and the variety of highly toxic substances contained in the wastewater, 

its hazards are significant. 

Untreated electroplating wastewater that meets standards can be discharged into rivers, ponds, and infiltrate underground,

which not only endangers the environment but also pollutes drinking and industrial water.

Electroplating wastewater contains heavy metal ions such as chromium, zinc, copper, cadmium, lead, nickel,

as well as highly toxic impurities such as acid and alkali cyanides.

Some are also highly toxic substances that cause cancer and distortion.

Therefore, they must be handled carefully to avoid harm to people.


4Treatment Technology of electroplating 

  wastewater treatment equipment

     The electroplating wastewater treatment equipment developed and produced by our company is based

on summarizing the operating experience of domestic and foreign domestic wastewater treatment devices,

combined with scientific and technological achievements and engineering practice:


4-1. Chemical precipitation 

      Is a method of converting dissolved heavy metals in wastewater into insoluble heavy metal compounds,including 

neutralization precipitation and sulfide precipitation.


4-2. Neutralization precipitation method

       Alkali is added to wastewater containing heavy metals for neutralization reaction,resulting in the formation 

of insoluble hydroxide precipitates for separation. 

The neutralization precipitation method is simple to operate and is a commonly used method for treating wastewater. 


                    Practice has proven that the following points 

                           need to be noted during operation:


(1). After neutralization and precipitation,if the pH value in the wastewater is high,neutralization treatment 

is required before discharge.

(2). There are often multiple heavy metals coexisting in wastewater.

When the wastewater contains amphoteric metals such as Zn, Pb, Sn, Al, etc.,the pH value is relatively high,

There may be a tendency for redissolution,so it is necessary to strictly control the pH value and implement 

segmented precipitation.

(3). Some anions in wastewater,such as halogens, cyanide ions, and humic substances,may form complexes 

with heavy metals, so pre-treatment is necessary before neutralization.

(4). Some particles are small and difficult to precipitate,so flocculants need to be added 

to assist in precipitation generation.



5、Other treatment technologies for electroplating 

  wastewater treatment:

     Sulfide precipitation method, oxidation-reduction treatment (chemical reduction method, ferrite method, 

electrolysis method);There are many treatment technologies for electroplating heavy metal wastewater,

such as solvent extraction separation, adsorption method, membrane separation technology, ion exchange 

treatment method,biological treatment technology (biological flocculation method, biological adsorption method, 

biochemical method), plant remediation method, etc.

Among them, biotechnology is a technology with great development potential,with advantages such as low cost,

high efficiency, and no secondary pollution. 

For the already polluted and large-scale external environment, plant remediation technology can be used for treatment. 

While treating pollution, it not only beautifies the environment, but also achieves certain economic benefits.


6、Reclaimed water system for electroplating

  wastewater treatment 

     Physical and chemical disinfection processes can be used, as follows:

Source Water --->Regulating Tank --->Filtration Tank --->Disinfection Tank --->Storage Tank --->Discharge 

When using residential sewage as the source of reclaimed water, a biochemical+disinfection process can be used

The specific steps are as follows: source water ->hydraulic screen ->regulating tank ->biochemical tank ->filtration tank 

->disinfection tank ->water storage tank ->discharge of the above process facilities can be designed 

according to the specific situation on site.